Product Overview

Large-scale electron beam additive and welding equipment is intelligent equipment based on simultaneous powder feeding and wire feeding, electron beam cladding 3D printing, and deep penetration welding process.

It has vacuum fusion welding, additive repair welding multi-process, coaxial powder feeding, five-axis Motion control, automatic programming, and other functions.

It can realize the rapid prototyping of titanium alloy, aluminum alloy, stainless steel, die steel, high-temperature alloy, and other materials, and is particularly suitable for applications in the manufacture and repair of high-performance parts in aerospace, aviation, military, shipbuilding, petrochemical, metallurgy, and other machinery manufacturing industries.

Large-scale electron beam additive and welding equipment

Large-scale electron beam additive and welding equipment

Key technology

Plasma electron gun design and manufacturing technology, vacuum environment five-axis motion control technology, vacuum environment coaxial powder feeding technology, wire feeding additive technology, powder feeding additive technology, surface cladding repair technology.

Main Specifications

The power of the electron beam gun is 9kw, the maximum processing range is 2.5 meters, and the five-axis linkage control (the electron beam gun realizes XYZ three-axis movement, and the workpiece realizes AC two-axis movement);

The hardness of the cladding coating is HRC 20-60, and the deep penetration welding penetration is 0 ~35mm;

The cladding and welding of non-ferrous metals have outstanding advantages, including titanium alloys, red copper and copper alloys, aluminum and aluminum alloys.

Application areas and typical users

Application industries include aerospace, aviation, petrochemical, metallurgy, electric power, military industry, etc., which are specifically used in the mechanical equipment or mechanical manufacturing fields of various industries; specifically realize the overall additive or partial additive repair of large parts, or deep penetration welding of parts.

In view of the realization of high-power additive and welding processes in a vacuum environment, the metallurgical quality and speed are better, and it solves the problems of poor impact power and low processing efficiency in laser processing or arc processing of high-performance parts.

Typical users currently promoting applications:

  • 1. Anshan Iron and Steel Group, used in the manufacture of wear-resistant and ablation-resistant coatings for blast furnace tuyere to improve the service life of blast furnace tuyere.

  • 2. Shanghai Fangzhun Mould Co., Ltd. is used in the manufacture of mold wear-resistant coatings to improve the service life of insert molds.

  • 3. Shenfei Group is used in the additive manufacturing of titanium alloy structural parts to replace the traditional forging process and speed up the development of new products.

  • 4. Shenhua Coal Company, used in the cladding of the wear-resistant tungsten carbide coating of the pick to improve the service life of the pick.

  • 5. Shenyang Rare Metal Research Institute, used in the additive manufacturing of paper cutting tools and wear-resistant coatings of printing rollers to improve the service life of the tools.